EFFECT OF COATING ON THE SPECIFIC PROPERTIES AND DAMPING LOSS FACTOR OF ULTEM 1010
The dynamic analysis of the fused deposition modeling (FDM) products is one of the most important topics in investigation of 3D manufacturing nowadays. The purpose of this paper to present the dynamic properties of FDM parts made from ULTEM 1010 with different coating layer thicknesses. The coating process consists of two stages: physical vapor deposition (PVD) to pre-coat the samples with a thin layer of Cu and Cr to prepare samples for the next step, electroplating different layer thickness Cu an outer layer of Ni. COMSOL Multiphysics software is used for finite element analysis of the models for free and forced vibration. The results showed an increase in ultimate tensile strength and Young's modulus with increasing coating thickness. The effect of different coating layer thickness on the natural frequency and damping loss factor was studied. The scanning electron microscope was used to investigate the coating layers in tensile specimens after failure.
AL-JUMAILY, A. & JAMEEL, K. 2000. Influence of the Poisson ratio on the natural frequencies of stepped-thickness circular plate. Journal of sound and vibration, 234, 881-894.
BELLINI, A. & GÜÇERI, S. 2003. Mechanical characterization of parts fabricated using fused deposition modeling. Rapid Prototyping Journal.
BIKAS, H., STAVROPOULOS, P. & CHRYSSOLOURIS, G. 2016. Additive manufacturing methods and modelling approaches: a critical review. The International Journal of Advanced Manufacturing Technology, 83, 389-405.
CHIRIKOV, V. A., DIMITROV, D. M. & BOYADJIEV, Y. S. 2020. Determination of the Dynamic Young’s Modulus and Poisson’s Ratio Based on Higher Frequencies of Beam Transverse Vibration. Procedia Manufacturing, 46, 87-94.
CUAN-URQUIZO, E., BAROCIO, E., TEJADA-ORTIGOZA, V., PIPES, R. B., RODRIGUEZ, C. A. & ROMAN-FLORES, A. 2019. Characterization of the mechanical properties of FFF structures and materials: A review on the experimental, computational and theoretical approaches. Materials, 12, 895.
DOMINGO-ESPIN, M., BORROS, S., AGULLO, N., GARCIA-GRANADA, A.-A. & REYES, G. 2014. Influence of building parameters on the dynamic mechanical properties of polycarbonate fused deposition modeling parts. 3D Printing and Additive Manufacturing, 1, 70-77.
GE, C., CORMIER, D. & RICE, B. 2020. Damping and cushioning characteristics of Polyjet 3D printed photopolymer with Kelvin model. Journal of Cellular Plastics, 0021955X20944972.
GIETL, J., VIGNOLA, J., STERLING, J. & RYAN, T. Characterization of Damping Properties in 3D Printed Structures. Journal of Physics: Conference Series, 2018. IOP Publishing, 012002.
KANNAN, S. & SENTHILKUMARAN, D. 2014. Investigating the influence of electroplating layer thickness on the tensile strength for fused deposition processed ABS thermoplastics. International Journal of Engineering and Technology, 6, 1047-1052.
LIU, Y., YI, J., LI, Z., SU, X., LI, W. & NEGAHBAN, M. 2017. Dissipative elastic metamaterial with a low-frequency passband. AIP Advances, 7, 065215.
MOHAMED, O. A., MASOOD, S. H. & BHOWMIK, J. L. 2016. Experimental investigations of process parameters influence on rheological behavior and dynamic mechanical properties of FDM manufactured parts. Materials and Manufacturing Processes, 31, 1983-1994.
MOHAMMED, D. 2017. Effect of Fiber Angles on Dynamic Response of Cantilever Composite Beams. ZANCO Journal of Pure and Applied Sciences, 29, 157-163.
REICHL, K. & INMAN, D. 2018. Dynamic mechanical and thermal analyses of Objet Connex 3D printed materials. Experimental Techniques, 42, 19-25.
SALEH, N., HOPKINSON, N., HAGUE, R. J. & WISE, S. 2004. Effects of electroplating on the mechanical properties of stereolithography and laser sintered parts. Rapid prototyping journal.
SINGH, R. 2011. Process capability study of polyjet printing for plastic components. Journal of mechanical science and technology, 25, 1011-1015.
TAYLOR, G., WANG, X., MASON, L., LEU, M. C., CHANDRASHEKHARA, K., SCHNIEPP, T. & JONES, R. 2018. Flexural behavior of additively manufactured Ultem 1010: experiment and simulation. Rapid Prototyping Journal.
VERGASSOLA, G., BOOTE, D. & TONELLI, A. 2018. On the damping loss factor of viscoelastic materials for naval applications. Ships and Offshore Structures, 13, 466-475.
VITALIY, P., VYACHESLAV, F., IBRAHIM, G. & VICTOR, S. THEORETICAL-EXPERIMENTAL METHOD FOR INVESTI-GATING THE DAMPING PROPERTIES OF MATERIALS.
WANG, Y. & INMAN, D. J. 2013. Finite element analysis and experimental study on dynamic properties of a composite beam with viscoelastic damping. Journal of Sound and Vibration, 332, 6177-6191.
XU, X.-J. & DENG, Z.-C. 2016. Closed-form frequency solutions for simplified strain gradient beams with higher-order inertia. European Journal of Mechanics-A/Solids, 56, 59-72.
YANG, S., TANG, Y. & ZHAO, Y. F. 2015. A new part consolidation method to embrace the design freedom of additive manufacturing. Journal of Manufacturing Processes, 20, 444-449.
Copyright (c) 2021 sara mohamad ahmad, Safeen Yaseen Ezdeen
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
At Zanco Journal, we're dedicated to protecting your rights as an author, and ensuring that any and all legal information and copyright regulations are addressed. Whether an author is published with Zanco Journal or any other publisher, we hold ourselves and our colleagues to the highest standards of ethics, responsibility and legal obligation